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      一款专门为家居行业量身打造的创新型AGV
      ? 2021/4/21 @dian@ClassName
      摘要:

      木牛流马全自动双门架窄巷道堆垛机器人是木牛流马专为家居行业的客户量身定制并自主研发设计的一款创新型AGV。

      编者按:本文来自微信公众号 “物流搜索” (ID:WxSoo56)原创文章,转载请注明出处。

      木牛流马全自动双门架窄巷道堆垛机器人是木牛流马专为家居行业的客户量身定制并自主研发设计的一款创新型AGV。

      微信图片_20210421144629.jpg

      VXtf 08全自动双门架窄巷道堆垛机器人为第十届LT中国物流技术奖(LT奖)参赛产品,经过激烈角逐最终荣膺第十届LT中国物流技术奖-创新产品奖。


      该款AGV除了具备木牛流马自主研发的激光AGV导航控制系统本身的亮点外,还具有以下亮点:1. 定制化AGV车体

      适用于窄巷道作业的AGV车体,为客户节省了空间和人力 。

      2. 双门架及伸缩叉设计

      创新的双门架及伸缩叉相结合的设计,解决了超长货物在窄巷道内的双向存放。既提高了仓库存储空间的利用率,又确保了超长货物的精准堆放。

      3. 双门架技术

      “木牛流马”这款双门架AGV创新设计,在国内AGV领域属于首创。两个门架需要同步保持提升或下降,且高度偏差范围需控制在±3mm以内,在技术上提出了全新的挑战。如何保证双门架作业的完全同步是AGV精准存取货物的必要条件,经过“木牛流马”开发团队的努力,在技术上完美地解决了这个难题。该产品已成功申请了相关专利技术多达4项,通过专业的技术保证,同时实现了窄巷道内作业和双向侧向精准取放货。

      4. 支撑油缸的设计

      由于货物叉取的动作是在AGV侧面完成,当伸缩叉伸出作业时,AGV的重心就会发生偏移,造成整体的不稳定性。“木牛流马” 在车体侧面增加了支撑油缸的设计以确保AGV在货物叉取作业时的稳定性及精准度。该技术也已成功申请到专利技术1项。

      5. 传感器布局设计

      特有的传感器布局方案,对货物进行了超高 超长和超宽的全面检测,从而确保 了AGV作业时的安全性,杜绝因货物摆放不规范而造成的货物跌落损失和安全事故的发生。 

      6. 自动更换巷道

      每台AGV负责2个巷道的作业任务。与堆垛机相比 AGV不需要铺设轨道,并能进行巷道更换作业。“木牛流马智能交通管理系统”的应用使得AGV可在2个巷道间自由更换;相邻的2台AGV可互为替补。当发生单车故障时,不会影响到作业任务的正常进行, 从根本上确保了作业效率的高效完成。 

      7. 智能充电

      配备“木牛流马”智能充电系统,并为客户定制了合理的充电策略,从而实现24小时连续作业的需求。

      木牛流马全自动双门架窄巷道堆垛机器人设计自重轻、符合窄巷道、楼面承重、非常规托盘搬运、连续24小时自动作业的仓储物料搬运堆垛需求。在满足库存需求的同时,又保证货物运转的效率。为客户在提高作业效率,方便安全管理的同时也降低了人力成本。同时,标准配备了锂电池,确保环保的同时无需人工维护,使用寿命也更长。提升了整个仓库的智能化托盘搬运、堆垛、存储水平,提高效率,减少人工投入、降低了生产安全隐患。

       

      Product introduction:


      I-COW Automatic Double Masts Very Narrow Aisle Stacking Robot is an innovative AGV designed for the furniture industry customers. In addition to the highlights of the laser AGV navigation and control system which is fully developed by I-COW's, this AGV also has the following highlights:


      1. Customized AGV vehicle is for very narrow aisle running, saving space and human resources for customers.


      2. Double masts and telescopic fork design: the innovative design combining double masts and telescopic fork,witch solves the problem of two-way picking & loading of long goods in very narrow aisle. It’s not only improves the utilization of storage space in the warehouse, but also ensures the accurate stacking of long goods.


      3. Double masts technology: I-COW Double Masts AGV’s innovative design, is the first such product in the domestic AGV field. The two masts need to be kept sync in raising or lowering, and the height deviation should be controlled within ±3mm, which presents a new technical challenge. How to ensure the complete synchronization of double masts’ operation is a necessary condition for AGV to accurately storage goods. Through the efforts of I-COW development team, this problem has been solved technically perfectly. The product has successfully applied for as many as 4 related patents. Through professional technical guarantee, it simultaneously realizes the operation in very narrow aisle and picking & loading goods in the two-way accurately.


      4. Support cylinder design: because the picking is operated on the side of the AGV, when the telescopic fork is extended, the AGV's center of gravity will be partial moved, causing overall instability. I-COW added a support cylinder on the side of the vehicle to ensure the stability and accuracy of the AGV during operation. This technology has also successfully applied for a patent.


      5. Sensor layout design: the unique sensor layout enables comprehensive detection of ultra-high, ultra-long and ultra-wide goods, so as to ensure the safety of AGV operation and prevent the occurrences of goods drop and accidents caused by goods placed irregularly.


      6. Automatic aisle replacement: each AGV is responsible for 2 aisle operation tasks. Compared with the stacker, the AGV does not require track laying and can do the  aisle replacement operations. The application of "I-COW Intelligent Traffic Management System" enables the AGV to be freely replaced between two aisles. The two adjacent AGVs can be substituted for each other. In case of single vehicle failure, it will not affect the normal operation task, which fundamentally ensures the efficient completion of the operation efficiency.


      7. Intelligent charging: Equipped with ‘i-COW intelligent charging system’, and customized reasonable charging strategy for customers, which meet the requirements of 24-hour continuous operation.

       

      The role of products in environmental protection, energy saving, consumption reduction and emission reduction:


      I-COW Automatic Double Masts Very Narrow Aisle Stacking Robot is designed with light self-weight; conform to the requirements of very narrow aisle, floor carrying, unconventional pallet handling and continuous 24 hour automatic operation for warehouse material handling and stacking. It meet the inventory demand and ensure the efficiency of the movement of goods. It improves the operational efficiency, convenient safety management at the same time and also reduce the labor cost. Standard equipped with lithium battery, is to ensure environmental protection without manual maintenance, and the service life is longer. It improves the intelligent pallet handling, stacking and storage level of the whole warehouse, improves efficiency, reduces labor cost, and reduces production safety risks.


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      立即发布需求或立享库猫管家服务(微信同手机号:185 0073 8832)


      好方案 寻报道 ?

      发邮件至 zhangxy@soo56.com(微信同手机号:185 0073 8856)



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